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Instructional Materials for Industrial Skills:

Maintenance Management

MAINTENANCE ORGANIZATION

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ISK001  
THE MAINTENANCE  ORGANIZATION
Video

This program talks about the role of maintenance, organizational structure, time management and the leadership role, and maintenance training.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK002     
MAINTENANCE SYSTEMS AND  DOCUMENTATION
Video
This is an explanation of documentation, types of maintenance and contract maintenance.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK003     
MAINTENANCE SAFETY AND EFFICIENCY
Video
Shown in this program are plant safety, shop safety, field safety, and shop and field efficiency.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK004     
SCHEDULING
Video
Included in this program are principles of scheduling, factors affecting scheduling, scheduling techniques, and emergency work.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK005     
PLANNING
Video

This Video illustrates levels of planning, short-range planning and day-to-day planning.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK006     
PREVENTIVE AND PREDICTIVE  MAINTENANCE
Video

This is a program concerning the purpose of preventive maintenance, placing equipment on preventive maintenance, scheduling of preventive maintenance, and predictive maintenance.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK007     
PARTS AND MATERIALS
Video
This Video discusses inventory control process stages, procurement, receiving, and distributing and restocking.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK008     
WORK EXECUTION
Video
Illustrated in this presentation are planning and organizing, staffing and communicating, supervising the job and controlling the job.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK009     
EVALUATING THE MAINTENANCE PROGRAM
Video
This is a presentation concerned with evaluating the maintenance program, materials use, labor use, and control factors.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

ISK010     
COMPUTERIZED MAINTENANCE  SYSTEMS
Video

Outlined in this Video are computerized work request systems, computerized inventory control, and computerized management reports.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and set of transparencies.

TOTAL PRODUCTIVE MAINTENANCE

TPM004 
PREVENTIVE MAINTENANCE
Video

In spite of the $600 billion American manufacturers spend every year on maintenance, only 20% of them describe their Preventive Maintenance program as effective.  This module introduces four types of Preventive Maintenance activities and closely examines the first two:  Daily Routines and Scheduled Outages.  Characteristics of effective PM programs are discussed, as well as the steps for developing them.  Also available in Spanish.  20 minutes.

TPM005 
PREDICTIVE MAINTENANCE
Video
This module addresses the last two types of Preventive Maintenance:  Predictive Maintenance and Condition Based Maintenance.  The program explains the goals and reasons for Preventive Maintenance, and then introduces the predictive technologies most commonly found in modern industry.  The program concludes with a review of the similarities and contrasts between Predictive Maintenance and Condition Based Maintenance.  Also available in Spanish.  18 minutes.

TPM007 
TPM:  TOTAL PRODUCTIVE MAINTENANCE
Video
This video analyzes and demonstrates how predictive and preventive maintenance techniques, teams, Computer Maintenance Management Systems (CMMS), new ways to improve equipment efficiency rates (OEE), and the end of crisis maintenance keep equipment operating at design specs and get more output from smaller facilities.  Examples are given of how several manufacturers increase productivity through teamwork, training and use of TPM techniques.  40 minutes.

TPM009 
THE SMART WORKPLACE:  
DEVELOPING HIGH  PERFORMANCE WORK SYSTEMS
This video program outlines the quality, productivity and profitability advantages of investing in training a smart workforce.  Discover why this training pays off and why it is the foundation of high performance work systems featuring decentralized decision making and problem solving.  See why the costs of investing in worker training are almost always less than your costs of quality or the costs from delays, errors, rejections and returns caused by workers’ lack of skills and training.

The complete program includes 2 videos.  51 minutes. 

Maintenance Management  Mechanical Maintenance 
Industrial Electrical and Electronic Maintenance  Manufacturing 
Basic Instrumentation Process  Industrial Controls Controllers 
Welding Fluid Power, Hydraulics and Pneumatics

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