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Instructional Materials for Industrial Skills:

Welding

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ISK278     
WELDING
Video
This video covers an array of welding processes, arranging them into two categories: fusion welding processes and solid-state welding processes.  The fusion welding section features segments on a wide variety of arc welding processes and resistance welding processes, as well as laser beam welding and electron beam welding.  The solid-state welding process section examines in detail both the friction welding and ultrasonic welding processes.  Joint design and joint preparation are also highlighted.  29 minutes

ISK279     
BRAZING AND SOLDERING
Video
The principles of brazing and soldering all types of joints are well defined in this program.  Definitions and explanations of the possible uses of these two joining methods are also discussed.  The importance of a clean surface and several methods, such as flux, to ensure a clean area are demonstrated.  Also, the process of furnace brazing is explained so that the viewer will be able to use it in the proper application.  The different methods of inspection that are necessary for each type of joint are shown so that the viewer can understand the importance of consistent joints.  16 minutes.

ISK280     
HEAT TREATING
Video
This video explains and defines heat treating, and how it produces stronger, harder, and sometimes softer metals and allows.  Explore the relationship between temperature, alloy composition and the metallurgical changes that occur during heating and cooling.  Learn about austenitizing and quenching speeds, mediums, and temperature control, as well as the tempering process.  30 minutes.

ISK281     
NON-DESTRUCTIVE TESTING
Video
Flaws in the surfaces and sub surfaces of machined parts have a negative impact on product reliability.  This program illustrates and explains why and how non-destructive testing is used to detect such flaws.  Viewers will be presented with demonstrations of the most popular testing methods used to detect both surface and subsurface flaws.  After seeing the program, viewers should be able to identify fluorescent penetrate, radiography, indications, scanning, magnetic particles, ultrasonic flaws and interpretation, and what each means in relation to various testing methods.  15 minutes.

ISK282     
BASIC METALLURGY AND MATERIALS IDENTIFICATION   METHODS
Video
Covers basic principles such as crystal structures, heat treatment, classes of steel, and specifications used by various societies and organizations.

ISK283     
WELD FAULTS AND CAUSES
Video
A look at the causes of faults like dimensional defects, structural discontinuities, porosity, and cracking.  Detecting welding faults is the responsibility of your inspectors.  By knowing how to recognize the causes, they are better able to locate and evaluate discontinuities.

ISK284     
WELDING DISTORTION AND RESIDUAL STRESSES
Video
This Video discusses what to look for when enforcing welding procedures and how to maintain dimensions by controlling distortion and reducing internal residual stresses.  It covers thermal expansion, stresses, weld shrinkage, single-pass, multipass, distortion of structures, and welding sequence.

ISK285     
MECHANICAL TESTING OF WELDS
Video
This is a program which shows destructive testing, including tensile testing, stress, strain curve, ductility, bend tests, test for weld metal, toughness tests, charpy, and weight tests.

ISK286     
ULTRASONIC INSPECTION OF WELDS
Video
Given in this presentation is a detailed explanation of non-destructive testing, how this process quickly and efficiently detects sub-surface discontinuities in both weld metal and base metal, along with theory, basic concepts, wavelength, velocity-frequency generation of ultrasound, characteristics of sound beam, calibration weld testing, standards and specifications, comparison with other NDT systems, AWS and ASME code requirements, and interpretation of results.

ISK287     
RADIOGRAPHIC INSPECTION
Video
This is a detailed explanation with illustrations and graphic examples covering the theory and practice of how radiographs are produced, principles of radiography, film data equipment, sensitivity, penetrameter requirements, interpretation of weld radiographs, acceptance standards, radiation hazards control, certification of industrial radiographers, ASME boilers, and pressure vessel code, among others.

ISK288     
SURFACE INSPECTION OF WELDS
Video
In this program we give a basic overview covering visual inspection, magnetic particle, liquid penetrant, corrosion tests, chemical analysis and other methods.

ISK289     
PRINCIPLES AND METALLURGY
Video
Illustrated in this Video are welding processes, properties of metals, determining the properties of metals, identification of metals, and the effects of welding, pre-heating, and post-heating.

Included are a 1-hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK290     
JOINT DESIGN AND SYMBOLS
Video
This is a presentation of joint design, types of joints, fillet welds, groove welds, welding symbols, fillet weld dimensions, and groove weld dimensions.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK291     
GENERAL TECHNIQUES AND  SAFETY PRACTICES
Video
This Video explains personal safety gear, environment and equipment safety, joint preparation, positions and angles, arc length and travel speed, depositing beads, and positions and techniques.

Included are 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK292     
OXYGEN-FUEL GAS CUTTING
Video
Equipment setup, setting operating pressures, torch operation, performing a straight cut, performing a bevel cut, and special cutting applications are illustrated.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK293     
BRAZING AND BRAZE WELDING
Video
This is a description of capillary action, brazing filler metals and fluxes, equipment setup, brazing aluminum, braze welding cast iron, soldering copper pipe and brazing copper and carbon steel.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK294     
SHIELDED METAL-ARC WELDING PRINCIPLES
Video
The topics examined here are welding safety, electrodes, welding equipment, striking an arc, performing a practice weld, and finishing a weld.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK295     
SHIELDED METAL-ARC STRUCTURAL AND PIPE  WELDING
Video
In this presentation, we illustrate performing a weld using the inverted V technique.  Also shown are preparing a pipe joint for welding, pipe welding positions, pipe welding, performing a weld using the whip and pause technique, and performing a weld using the inverted T technique.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK296     
PRINCIPLES OF TIG
Video
This program explains the TIG electrical system, electrical settings, the TIG shielding system, adjusting the flow rate, TIG electrodes, the TIG torch, and the TIG weld.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK297     
TIG STRUCTURAL AND PIPE  WELDING
Video
This Video concerns welding aluminum, welding stainless steel, welding carbon steel pipe, preparing stainless steel pipe, welding stainless steel pipe, and welding carbon steel pipe in the 6g position.

Included are 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

SK298     
PRINCIPLES AND TECHNIQUES OF MIG
Video
This is a detailed explanation of MIG welding equipment, equipment setup, transfer methods, MIG welding in the vertical downhill position, MIG welding in the vertical uphill position, and welding thick aluminum.

Included are 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK299     
WELD DEFECTS:  CAUSES AND   CORRECTIONS
Video
The major topics of this presentation are removing a defective weld, overlapping, undercutting, distortion and warpage, cracks, craters, porosity and inclusions, burn through, inadequate penetration and incomplete fusion, brittle welds, arc strike and excessive spatter, visual and dye penetrant examinations, and non-destructive examinations.

Included are a 1 hour Video, 1 student workbook, 1 instructor’s guide, and transparencies.

ISK301    
INTRODUCTION TO ARC WELDING
Video
Why and how plant personnel use arc welding is the subject.  At the end of this Video, trainees will be able to identify welding equipment components, assemble them for use, adjust current flow, and describe safety precautions used during shielded arc welding.

ISK302    
INTRODUCTION TO GAS WELDING
Video
This program introduces the steps and concepts of a gas welding job, the purpose of gas welding, welding equipment components and use, regulator and torch adjustment, and safety precautions during gas welding and burning.

ISK303     
NON-DESTRUCTIVE TESTING
Video
The function of four types of non-destructive tests are explained:  magnetic particle tests, ultrasonic tests, radiographic tests, and dye penetrant tests.  Applicable safety precautions and proper preparation are stressed.

ISK304     
PRACTICAL SHOP METALLURGY
Video
By the end of this program,  trainees will be able to identify metals and their properties and explain where and how they are used in the plant.  The unit demonstrates various heat treating processes, including stress-relieving welds.  It also teaches trainees to identify the causes of metal failures and perform “spark tests” of various metals.

ISK305 
INTRODUCTION TO OXYFUEL WELDING
Video Series
This seven-part series provides the basic principles of oxyfuel welding.  It is designed for the new welding student who has little or no knowledge of the field.

ISK306 
OXYFUEL WELDING
Video Series
This four-part series further explains oxyfuel welding.  It assumes completion of the introductory series of programs (ISK305).

ISK307 
OXYFUEL CUTTING
Video Series
This three-part series shows the student how to use oxyfuel for cutting sheet metal 
and plate steel.

ISK308 
OXYFUEL BRAZING AND SOFT SOLDERING
Video Series
This three-part series presents “how-to” methods for bronze welding, silver brazing, soft soldering and brazing, and fusion welding.

ISK309 
INTRODUCTION TO SHIELDED METAL ARC WELDING (SMAW)
Video Series
This six-part series is designed to provide the student with the basic principles of using shielded metal arc welding.

ISK311 
INTRODUCTION TO GAS METAL ARC WELDING (GMAW)
Video Series

This five-part series provides the student with the basic principles of using gas metal arc welding.

ISK312 
INTRODUCTION TO GAS TUNGSTEN ARC WELDING (GTAW)
Video Series
This five-part series provides the student with a basic understanding of gas tungsten arc welding.

ISK313 
BLUEPRINT READING FOR WELDERS
Video Series
This three-part series teaches welders how to read the blueprints that are often required for thorough completion of a welding job.

ISK314 
WELDING SAFETY
Video Series
This three-part series will help welders avoid health hazards, accidents and injuries.  It describes the principles of welding safety and provides specific procedures for cutting and confined space hot work.

Maintenance Management  Mechanical Maintenance 
Industrial Electrical and Electronic Maintenance  Manufacturing 
Basic Instrumentation Process  Industrial Controls Controllers 
Welding Fluid Power, Hydraulics and Pneumatics

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